SIE professor helps students reduce plastic waste

March 22, 2025
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(From left) Erian Perez-Gamboa, Malcolm West, Samantha Perry, Lauren Froberg, Shelby Janssen, David Sepulveda and Tej Scott comprise Team 25009, which is focusing on reducing 3D printer waste in the Engineering Design Center.

(From left) Erian Perez-Gamboa, Malcolm West, Samantha Perry, Lauren Froberg, Shelby Janssen, David Sepulveda and Tej Scott comprise Team 25009, which is focusing on reducing 3D printer waste in the Engineering Design Center.

A recent study out of the University of Arizona Engineering Design Center found that more than a quarter of all 3D printer runs result from user error, wasting the plastic filament. One capstone team is tackling this problem to make for more efficient work and a cleaner environment. 

Team 25009 is fashioning a tool that can automatically adjust the 3D printer settings to match the needs of the design input. If a user selects the wrong plastic filament for a 3D printout, the tool can automatically override the incorrect settings and use the proper plastic source or it can stop the print process so the user can make a correction.

SIE assistant professor Hannah Budinoff is advising the team. Team 25009’s project uses inexpensive, off-the-shelf, optical scanning technology and a machine learning algorithm to quickly evaluate the filament. A spectral scanner in the tool takes visual spectrum, infrared, and near infrared readings, which are processed by a machine learning algorithm.